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Embedded AI · 2026 · Lead Developer — Graduation Project (PFE)

Edge AI Predictive Maintenance System via ESP32 Multi-Sensor Array

ESP32CEdge AISignal ProcessingPredictive Maintenance
§ I

Abstract

A fully embedded predictive-maintenance pipeline running on an ESP32-S3, fusing MEMS vibration, current, and temperature sensing to detect early bearing and winding faults in three-phase induction motors.

§ II

System Architecture

ESP32-S3 → I²S MEMS accelerometer + Hall current sensor + NTC; FreeRTOS tasks for acquisition, FFT, and inference; 8-bit quantized autoencoder deployed via TFLite Micro.

§ III

Results

On-device inference in <12 ms per window, 96.4% F1 on synthetic fault dataset, total power draw under 320 mW.